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Manufacturing & Assembly

We offer a rapid and accurate prototyping service in all areas. We can give advice on the manufacturability of the design, suggesting alternative solutions to materials and design-build methodology to ultimately reduce the cost and simplify manufacture during production.

SM PCB Assembly
Phoenix Systems currently have two Mydata based surface mount lines with capacity to pick and place up to 20,000 components an hour. The machines are equipped with hydra heads and full vision (essential for mounting BGAs) for accurate placement. We can pick and place all current package types down to 0201.

BGA Assembly
Virtually all boards coming through today will have one or more BGA devices on them. Phoenix Systems can pick and place all current BGA packages, including micro BGA.

Conventional TH Assembly
Phoenix Systems have full capability in conventional or mixed technology assembly. Our IPC-610 trained operators have vast experience in this field and work is carried out in a humidity and air conditioned environment.
We meet the demands of ROHS compliancy and have controlled leaded or unleaded production as required by the product and customer.

Chassis and Box Builds
With excellent metalwork and plastics suppliers, allied to our ability in wiring and looms Phoenix Systems carry out many chassis and box builds for small and large modules. Press fit for Backplanes adds to the services provided to enable full assembly of modules.

Control Panel Assembly
Many customers take advantage of the in-house abilities and experience of Phoenix Systems lending them well to the assembly of Control Panels, both small and large.

Turnkey Assembly
It has become common place today for Phoenix Systems to carry out the full turnkey assembly for customers. With all the capabilities under one roof this has become an extremely cost effective time saving and logistically sensible solution. Units are assembled, tested and boxed ready for dispatch and immediate use.

Along with dedicated inspection areas and personnel carried out in accordance to IPC-A-610, all SM board assemblies undergo AOI (Automatic Optical Inspection). Every board is 100% tested and will check, highlight and record missing, misaligned components. Correct values, orientation and solder shorts all in less than 10 seconds! 100% soldering inspection is carried out manually.
For BGA inspection we use our own BGA optical inspection equipment to look for any shorts or soldering problems that may have occurred during assembly. We can provide a BGA X-ray service, which is carried out locally and will provide full 3D X-ray inspection.

We offer ATE, Function Test, Bespoke Test and ESS. Phoenix Systems employs dedicated Test Diagnostic Technicians. 

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